5-Axis Milled Ceramic Insulators rau Semiconductor Equipment & Cleanrooms

Nyob rau hauv high-stakes ntiaj teb no ntawm semiconductor manufacturing thiab cleanroom ib puag ncig, txhua yam yuav tsum xa flawless kev ua tau zoo. NtawmPFT, peb tshwj xeeb hauv crafting5-axis milled ceramic insulatorsuas redefine precision thiab kev ntseeg tau. Nrog ntau tshaj 20+xyoo ntawm kev txawj ntse, peb cov kev daws teeb meem yog tsim los ua kom tau raws li qhov xav tau ntawm cov khoom siv semiconductor, kom ntseeg tau tias thermal stability, hluav taws xob rwb thaiv tsev, thiab kev ua haujlwm tsis muaj paug hauv qhov chaw ultra-rhiab heev.

Vim li cas thiaj xaiv Peb 5-Axis Milled Ceramic Insulators?

1.Advanced Manufacturing Capabilities

Peb qhov chaw yog nruab nrogLub xeev-ntawm-tus-kos duab 5-axis CNC milling tshuab, ua kom micron-theem qhov tseeb hauv kev tsim cov ceramics zoo li alumina (Al₂O₃), silicon carbide (SiC), thiab txhuas nitride (AlN). Tsis zoo li cov qauv siv, 5-axis machining tso cai rau cov geometries nyuaj-tseem ceeb rau cov khoom xws li wafer nqa pins, deposition chamber qhov chaw, thiab plasma-resistant insulators.

Cov yam ntxwv tseem ceeb:

•Precision:± 0.005mm kam rau ua rau seamless kev koom ua ke rau hauv ASML lithography cov cuab yeej lossis Lam Research etch systems.
•Material Versatility:Optimized rau 99.8% alumina, high-purity SiC, thiab lwm yam siab heev ceramics.
•Nto tiav:Ra <0.2μm kom txo qhov tsim muaj feem hauv ISO Class 1 cleanrooms.

2.Proprietary Process Engineering

Peb cov engineers tau tsimkaw-loop txheej txheem tswjuas hloov mus rau ceramic lub brittleness thaum machining. Los ntawm kev sib txuas cov txheej txheem milling qhuav nrog lub sijhawm tiag tiag ntawm kev co damping, peb ua tiav qhov tawg-dawb qhov chaw thiab txuas ntxiv lub neej ntev-txawm tias nyob rau hauv huab cua kub (txog 1,600 ° C).

Innovation tsom teeb:

•Stress-Relief Protocols:Txo cov micro-fractures hauv AlN insulators rau CVD daim ntawv thov.
•Tom qab-Machining Treatments:HIP (Kub Isostatic Pressing) txhim kho qhov ntom ntom thiab corrosion kuj.

3.Rigorous Quality Assurance

Txhua qhov insulator tau dhau los12-theem soj ntsuam, suav nrog:

•CMM (Kev sib koom tes ntsuas tshuab)validation ntawm qhov tseem ceeb qhov ntev.
•Helium leak testrau lub tshuab nqus tsev compatibility.
•EDS (Energy-Dispersive X-ray Spectroscopy)los xyuas cov khoom purity.

PebISO 9001/14001-certified systemua kom traceability los ntawm cov khoom siv raw khoom (los ntawm Tier 1 lwm tus neeg xws li CoorsTek) mus rau qhov kawg ntim.

Daim ntawv thov: Qhov twg Precision ntsib kev ua tau zoo

Peb cov insulators tau ntseeg hauv:

•Etch & Deposition Tools:SiC-coated Cheebtsam rau plasma kuj nyob rau hauv Applied Materials ™ modules.
•Ion Implanters:Alumina nqa pins nrog anti-static txheej los tiv thaiv wafer slippage.
•Metrology Systems:Tsawg-thermal-expansion insulators rau EUV lithography theem.

Case Study:Ib tug ua semiconductor OEM txo cov cuab yeej downtime los ntawm 40% tom qab hloov mus rau peb cov kev cai-tsim SiC da dej, uas outperformed competitors 'qhov chaw nyob rau hauv 300 hli wafer ua.

Tshaj Tawm Kev Lag Luam: Ib Txoj Kev Sib Koom Tes

•Rapid Prototyping:Xa koj cov ntaub ntawv CAD thiab tau txais cov qauv ua haujlwm hauv 7 hnub.
•Ntim Cov Khoom Siv Hauv Tsev:Optional Class 10 cleanroom assembly rau direct tool integration.
•Lifetime Technical Support:Peb cov engineers muab kev tsom xam hnav thiab rov ua haujlwm ua haujlwm kom txuas ntxiv lub neej voj voog.