Customized CNC Solutions rau High-Tolerance Optics & Precision Instruments

Xav txog tias koj tab tom tsim lub lens satellite lossis ib qho kev phais laser. Koj xav tau kev kam rau siab hauv qab ± 1.5µm, cov khoom siv txawv xws li Zerodur®, thiab tus neeg muag khoom uas yuav tsis yuam koj xaiv ntawm qhov ceev thiab qhov tseeb. NtawmPFT, peb tau. Yog vim li cas pebkev cai CNC machining rau siab kam rau ua opticstsis yog tsuas yog hais txog kev txiav hlau-nws yog hais txog kev ua kom muaj kev sib tw.

Vim li cas Precision tsis xaiv tau hauv Optics & Instruments

Nyob rau hauv aerospace, kev kho mob tech, los yog semiconductor manufacturing,sub-micron inaccuracies ua rau lub cev tsis ua haujlwm. Daim iav misaligned nyob rau hauv lub chaw tsom iav qhov chaw lossis lub lens tsis zoo hauv qhov endoscope tuaj yeem raug nqi ntau lab. Peb cov neeg siv khoom xav tau:

•Nanometer-theem qhov tseebrau chip fabrication optics
•Kev ntsuas tsis sib cuaglos tiv thaiv qhov muag tsis pom kev puas tsuaj
•Kev cai geometryrau kev tsim R & D tej yaam num
Qhov ntawd yog qhov uas peb cov kev daws teeb meem ci.

Yuav Ua Li Cas Peb Muab: Koj Lub Hoobkas Lub Zog Muaj Zog

1.Advanced Equipment Ua rau Microscopic Precision

Peb lub rooj cob qhia ua haujlwm5-axis CNC machining chawnrog cov kua-txias spindles (± 0.1 ° C thermal tswj) kom tshem tawm cov cuab yeej drift thaum 48-teev txiav. Rau ultra-fine optics, peb xa:

•Kev txiav txim siab polishing tshuabrau saum npoo roughness <5Å
•3D contour scannersdaim ntawv qhia lens curvature hauv real-time
•German-engineered OPTIMUM TC 62RC sojntsuamrau cov cuab yeej calibration ntawm ± 0.5µm

2.Zero-Compromise Process Controls

Peb tsis yog tshuab qhov chaw xwb-peb engineer kev ntseeg tau:

•AI-powered optical duab: Txheeb xyuas qhov tsis zoo ntawm qhov chaw tsis pom rau tib neeg cov neeg soj ntsuam.
•SPC (Kev Tswj Xyuas Txheej Txheem Txheej Txheem): Txhua batch tsim cov ntawv ceeb toom tsis siv neeg taug qab 65+ tsis muaj (xws li, flatness, coaxiality).
•Material science nruj: Los ntawm titanium alloys mus rau CVD silicon carbide, peb tau paub kev ntxhov siab-relieving tshav kub kev kho mob los tiv thaiv tom qab machining distortion.

3.Kev Tswj Xyuas Zoo Uas Tshaj Tawm ISO 9001

Koj qhov phais laser lossis satellite sensor tsim nyogtraceability mus rau raw khoom ntau:

•CMM + laser interferometry: Validates qhov ntev mus rau ± 0.8µm.
•Cleanroom sib dhos: Chav Kawm 1000 ib puag ncig rau kev sib kis-sensitive optics .
•Cov ntaub ntawv ua raws cai: Tag nrho GD&T cov ntawv ceeb toom, cov ntaub ntawv pov thawj, thiab 3D scan archives .

4.Ib-Stop Peev Xwm: Los ntawm Prototypes mus rau Volume Production

Txawm koj xav tau10 kev cai collimators lossis 10,000 precision ntsuas vaj tse, peb cov hlwb hloov tau yooj yim tuav:

•Optical Cheebtsam: Aspheric lo ntsiab muag, daim iav substrates, prism sib dhos
•Precision mechanical qhov chaw: Sensor mounts, actuator vaj tse, micro-fluidic li
•Khoom siv tswv yimKhoom siv: Aluminium, tooj dag, Invar®, fused silica, PEEK

5.Tom qab-muag: Kev Koom Tes Tshaj Tawm Tshaj Tawm

Ib txheej txheej tawg los yog qhov kev hloov pauv tsis tau xav txog? Peb qhov kev txhawb nqa suav nrog:

•24/7 technical hotlinenrog rau kev hu xov tooj engineers
•Dawb recalibrationrau cov khoom qub txeeg qub teg (txog 5 xyoos tom qab xa khoom)
•Rapid-response prototyping: 72-teev turnaround rau kev tsim kho
•Aerospace Client: Txo satellite daim iav kev sib raug zoo los ntawm 90% siv pebhigh-precision CNC kho qhov muag sib tsoorau SiC substrate.Qhov tshwm sim: 20% sib dua payload, lub hom phiaj lifespan txuas ntxiv. 
•Kev kho mob OEM: Tshem tawm tom qab ua kom tsis muaj menyuam distortion hauv endoscope chim ntawm pebkev nyuaj siab-relieved titanium machining.Qhov tshwm sim: 0.02% qhov tsis ua haujlwm ntawm qhov chaw. 

Kev cuam tshuam tiag tiag hauv ntiaj teb: Case Snapshots