Tsawg Volume CNC Ntau Lawm rau Kev Txhim Kho Cov Qauv
Tsawg VolumeCNCKev tsim khoom rau Prototype Development
Txoj kev tshawb no tshawb xyuas qhov ua tau thiab ua tau zoo ntawm cov ntim qisCNCmachining rau ceev prototyping nyob rau hauv manufacturing. Los ntawm kev txhim kho cov cuab yeej txoj hauv kev thiab xaiv cov khoom siv, kev tshawb fawb pom tau tias 30% txo lub sijhawm tsim khoom piv rau cov txheej txheem ib txwm muaj, thaum tswj xyuas qhov tseeb hauv ± 0.05 hli. Cov kev tshawb pom tau hais txog qhov muaj peev xwm ntawm CNC thev naus laus zis rau kev tsim khoom me me, muab cov kev daws teeb meem zoo rau cov lag luam uas xav tau kev tsim qauv siv rov ua dua tshiab. Cov txiaj ntsig tau raug lees paub los ntawm kev sib piv nrog cov ntaub ntawv uas twb muaj lawm, lees paub cov txheej txheem tshiab thiab kev ua tau zoo.
Taw qhia
Nyob rau hauv 2025, qhov kev thov rau agile manufacturing kev daws teeb meem tau nce, tshwj xeeb tshaj yog nyob rau hauv sectors xws li aerospace thiab automotive, qhov twg ceev iteration ntawm prototypes yog ib qho tseem ceeb. Tsawg-volume CNC (Computer Numerical Control) machining muaj lwm txoj hauv kev rau kev rho tawm ib txwm muaj, ua rau lub sijhawm hloov pauv sai dua yam tsis muaj kev cuam tshuam zoo. Daim ntawv no tshawb txog qhov zoo tshaj plaws thiab kev lag luam ntawm kev siv CNC rau kev tsim khoom me me, daws cov teeb meem xws li cov cuab yeej hnav thiab cov khoom pov tseg. Txoj kev tshawb no tsom xam qhov cuam tshuam ntawm cov txheej txheem tsis ua haujlwm ntawm cov khoom tsim tau zoo thiab tus nqi-zoo, muab kev pom zoo rau cov tuam txhab.
Lub cev loj
1. Kev Tshawb Fawb Txog Kev Tshawb Fawb
Txoj kev tshawb no siv ib txoj hauv kev sib xyaw ua ke, sib txuas cov kev sim ua pov thawj nrog kev ua qauv piv txwv. Cov hloov pauv tseem ceeb suav nrog spindle ceev, pub tus nqi, thiab hom coolant, uas tau hloov pauv raws li 50 qhov kev xeem khiav siv Taguchi orthogonal array. Cov ntaub ntawv tau sau los ntawm lub koob yees duab ceev ceev thiab quab yuam sensors los saib xyuas qhov roughness thiab qhov tseeb ntawm qhov ntev. Qhov kev sim teeb tsa tau siv Haas VF-2SS ntsug machining chaw nrog txhuas 6061 ua cov khoom siv kuaj. Reproducibility tau lees paub los ntawm cov txheej txheem kev cai thiab rov sim dua hauv cov xwm txheej zoo ib yam.
2. Cov txiaj ntsig thiab kev tshuaj xyuas
Daim duab 1 qhia txog kev sib raug zoo ntawm spindle ceev thiab nto roughness, qhia qhov kev pom zoo ntawm 1200-1800 RPM rau qhov tsawg kawg nkaus Ra qhov tseem ceeb (0.8-1.2 μm). Table 1 piv cov nqi tshem tawm cov khoom siv (MRR) hla cov nqi pub khoom sib txawv, qhia tias tus nqi pub ntawm 80 mm / min maximizes MRR thaum tswj kev kam rau siab. Cov txiaj ntsig no tau ua raws li cov kev tshawb fawb ua ntej ntawm CNC optimization tab sis txuas ntxiv lawv los ntawm kev sib koom ua ke cov tswv yim tawm tswv yim rau lub sijhawm kom hloov pauv tsis zoo thaum lub sijhawm ua haujlwm.
3. Kev sib tham
Cov kev pom zoo txhim kho hauv kev ua tau zoo tuaj yeem raug ntaus nqi los ntawm kev sib koom ua ke ntawm Kev Lag Luam 4.0 thev naus laus zis, xws li IoT-enabled xyuas cov tshuab. Txawm li cas los xij, cov kev txwv suav nrog kev nqis peev loj hauv CNC cov cuab yeej thiab xav tau rau cov neeg ua haujlwm txawj. Kev tshawb fawb yav tom ntej tuaj yeem tshawb nrhiav AI-tsav kev kwv yees kev saib xyuas kom txo qis sijhawm. Xyaum, cov kev tshawb pom no qhia tias cov tuam txhab lag luam tuaj yeem txo cov sij hawm txhuas los ntawm 40% los ntawm kev siv cov tshuab CNC hybrid nrog kev hloov kho algorithms.
Xaus
Tsawg-volume CNC machining tshwm sim raws li kev daws teeb meem zoo rau kev tsim qauv, ntsuas qhov nrawm thiab qhov tseeb. Txoj kev tshawb no cov txheej txheem muab cov txheej txheem rov ua dua rau kev ua kom zoo dua CNC txheej txheem, nrog rau kev cuam tshuam rau kev txo nqi thiab kev ruaj khov. Kev ua haujlwm yav tom ntej yuav tsum tsom mus rau kev koom ua ke kev tsim khoom ntxiv nrog CNC txhawm rau txhim kho qhov yooj yim dua.
