Prototype Machining
Hauv kev tsim khoom niaj hnub,prototype machiningyog ib qho cuab yeej siv tsis tau uas muab qhov tseem ceeb validation thiab sim platform rau cov khoom tsim los ntawm kev hloov lub computer-aided design (CAD) qauv rau hauv cov khoom siv. Prototype processing tsis tsuas yog pab taumanufacturerssoj ntsuam qhov ua tau ntawm cov qauv tsim ua ntej kev tsim tawm tag nrho, tab sis kuj tseem txo qis cov khoom lag luam kev loj hlob, txhim kho kev ua haujlwm, thiab txo cov nqi. Cov hauv qab no yuav sib tham txog cov ntsiab lus, cov ntsiab cai, qhov zoo, thaj chaw siv, thiab kev txhim kho yav tom ntej ntawm kev ua qauv.
Txhais thiab Cov Ntsiab Cai ntawm Kev Ua Qauv Qauv
Prototype machining yog ib txoj kev tsim khoom raws li kev tswj hwm tus lej hauv computer(CNC)technology, uas qhiaCNC tshuabcov cuab yeej los ua kev txiav, drilling, milling thiab lwm yam kev ua haujlwm ntawm cov ntaub ntawv los ntawm kev nyeem CAD qauv thiab hloov mus rau hauv G-code, yog li tsim cov qauv tsim khoom uas zoo sib xws nrog cov qauv tsim. Tsis zoo li ib txwm "tshem tawm" ua, prototyping yog "subtractive"kev tsim khoomuas tsim cov duab uas xav tau los ntawm kev tshem tawm ntau dhau ntawm cov khoom siv. Cov thev naus laus zis no feem ntau hu ua "Rapid prototyping" (RPM), thiab nws cov ntsiab lus nyob rau hauv kev siv lub tshuab computer tswj kom ua tiav high-precision thiab high-efficiency machining.
Cov txheej txheem ntawm kev ua qauv feem ntau suav nrog cov kauj ruam hauv qab no:
● Tsim thiab Ua Qauv: Tsim 3D qauv siv CAD software los xyuas kom meej tias tus qauv tsim ua tau raws li qhov yuav tsum tau ua thiab zoo nkauj.
●CNC programming: Hloov CAD qauv rau hauv G-code los tsim cov lus qhia machining rau CNC tshuab.
● Kev npaj cov khoom: Xaiv cov khoom tsim nyog raws li kev tsim qauv, xws li hlau, yas, cov khoom sib xyaw, thiab lwm yam.
● Kev Ua Haujlwm thiab Kev Tshuaj Xyuas: CNC tshuab cov cuab yeej ua haujlwm raws li G-code, tsim cov qauv, thiab ua qhov loj me, qhov zoo ntawm qhov chaw, thiab lwm yam kev tshuaj xyuas.
●Post processing: Sib tsoo, polishing, txheej thiab lwm yam kev kho mob yog nqa tawm ntawm tus qauv kom ua tau raws li cov tsos thiab kev ua tau zoo ntawm cov khoom kawg
Qhov zoo ntawm Prototype Processing
Prototype processing muaj ntau yam zoo hauv kev tsim khoom, ua rau nws yog ib feem tseem ceeb ntawm cov txheej txheem tsim khoom. Nov yog nws cov txiaj ntsig tseem ceeb:
1. High precision thiab sib xws
CNC machining tuaj yeem ua tiav qhov siab precision thiab kam rau ua, feem ntau mus txog ± 0.025 millimeters, deb tshaj qhov tseeb ntawm cov txheej txheem machining. Tsis tas li ntawd, txij li cov txheej txheem machining yog tswj los ntawm lub khoos phis tawj, nws tuaj yeem ua kom ntseeg tau tias cov qauv ntawm txhua lub tshuab ua haujlwm zoo ib yam ntawm qhov loj, zoo, thiab qhov zoo.
2. Kev tsim khoom sai thiab luv luv
Piv nrog rau kev tsim khoom siv thev naus laus zis xws li 3D luam ntawv, kev ua qauv muaj txiaj ntsig zoo hauv kev tsim ceev. CNC tshuab cov cuab yeej tuaj yeem ua tiav cov machining ntawm qhov nyuaj hauv ob peb feeb, thaum 3D luam ntawv yuav tsum tau siv sijhawm ntev dua. Tsis tas li ntawd, qhov ua tau yooj yim ntawm cov qauv kev ua haujlwm kuj tseem ua rau kev hloov kho sai thiab ntau yam rov ua dua, yog li ua kom luv luv ntawm cov khoom tsim khoom.
3. Cov khoom sib txawv
Prototype processing txhawb kev siv ntau yam ntaub ntawv, nrog rau cov hlau, yas, cov ntaub ntawv sib xyaw, thiab lwm yam, thiab tuaj yeem siv tib cov ntaub ntawv raws li cov khoom kawg los xyuas kom meej tias cov qauv zoo sib xws hauv kev ua tau zoo thiab zoo li cov khoom kawg. Kev sib txawv ntawm cov khoom siv no ua rau cov qauv ua qauv muaj cov ntawv thov dav dav hauv ntau qhov kev lag luam xws li aerospace, kho mob, thiab tsheb.
4. Tus nqi zoo
Txawm hais tias thawj zaug peev rau kev ua qauv yog qhov siab, nws cov nqi-zoo yog qhov tseem ceeb hauv kev tsim khoom me me. Los ntawm kev ua qauv qauv, cov tuam ntxhab tuaj yeem txheeb xyuas thiab kho qhov teeb meem tsim ua ntej kev tsim tawm tag nrho, yog li zam kev poob loj los ntawm kev ua yuam kev hauv ntau lawm. Tsis tas li ntawd, qhov rov ua dua ntawm cov qauv ua haujlwm kuj ua rau nws muaj txiaj ntsig zoo hauv kev tsim khoom loj.
5. Kev txheeb xyuas thiab kev sim ua haujlwm
Prototype processing tsis tsuas yog siv rau kev txheeb xyuas cov tsos thiab cov qauv, tab sis kuj rau kev ua haujlwm, xws li kuaj lub zog, durability, kev sib dhos, thiab lwm yam. Qhov kev ua haujlwm pov thawj muaj peev xwm ua rau prototyping ua lub luag haujlwm tseem ceeb hauv kev tsim khoom.
Daim ntawv thov thaj chaw ntawm kev ua qauv
Prototype machining muaj ntau yam kev siv hauv ntau qhov kev lag luam, tshwj xeeb tshaj yog nyob rau hauv cov teb uas xav tau siab precision thiab complex geometric duab. Ntawm no yog ob peb lub ntsiab ntawm daim ntawv thov:
1. tsheb ua
Hauv kev lag luam automotive, prototyping yog siv los tsim cov khoom siv cav, cov khoom siv sab hauv, cov qauv tsheb, thiab lwm yam. Los ntawm prototyping, manufacturers tuaj yeem sim sai sai ntawm qhov ua tau ntawm lawv cov qauv tsim thiab kho qhov tsim nyog. Tsis tas li ntawd, kev tsim qauv kuj tuaj yeem siv los tsim cov pwm rau cov khoom siv tsheb, yog li kev txhim kho kev tsim khoom.
2.Aerospace
Kev lag luam aerospace muaj qhov xav tau siab heev rau qhov tseeb thiab kev ntseeg tau ntawm cov khoom, thiab cov qauv machining plays lub luag haujlwm tseem ceeb hauv daim teb no. Los ntawm prototyping, cov tuam txhab tsim khoom tuaj yeem tsim cov duab geometric nyuaj thiab cov khoom siv siab, ua kom muaj kev nyab xeeb thiab ua haujlwm ntawm cov dav hlau thiab dav hlau.
3. Cov khoom siv kho mob
Hauv kev tsim khoom siv kho mob, kev ua qauv yog siv los tsim cov cuab yeej phais, kev cog qoob loo, prosthetics, thiab lwm yam. Cov khoom siv no yuav tsum tau muaj siab precision thiab biocompatibility, thiab prototyping tuaj yeem ua tau raws li cov kev cai no. Tsis tas li ntawd, kev tsim qauv kuj tseem siv tau los tsim cov pwm rau cov khoom siv kho mob, yog li kev txhim kho kev tsim khoom thiab cov khoom zoo.
4. Muaj kev tsim khoom
Prototype processing yog siv nyob rau hauv industrial manufacturing los tsim ntau yam complex qhov chaw, xws li cov neeg kho tshuab kis tau tus mob Cheebtsam, hydraulic system Cheebtsam, thiab lwm yam. Los ntawm prototyping, manufacturers tau sai sai soj ntsuam qhov ua tau ntawm lawv designs thiab ua kom tsim nyog hloov. Tsis tas li ntawd, kev tsim qauv kuj tseem siv tau los tsim cov pwm rau cov khoom siv, yog li kev txhim kho kev tsim khoom thiab cov khoom zoo.
5.Consumer electronics
Hauv kev lag luam ntawm cov neeg siv khoom siv hluav taws xob, kev ua qauv yog siv los tsim lub plhaub sab nraud thiab cov qauv sab hauv ntawm cov khoom xws li xov tooj, headphones, thiab smartwatches. Los ntawm prototyping, manufacturers tuaj yeem sim sai sai ntawm qhov ua tau ntawm lawv cov qauv tsim thiab kho qhov tsim nyog. Tsis tas li ntawd, kev ua qauv kuj tseem siv tau los tsim cov pwm rau cov khoom siv hluav taws xob, yog li kev txhim kho kev tsim khoom thiab cov khoom zoo.
Peb txaus siab los tuav ntau daim ntawv pov thawj rau peb cov kev pabcuam CNC machining, uas qhia tau hais tias peb txoj kev mob siab rau kev ua tau zoo thiab cov neeg siv khoom txaus siab.
1, ISO 13485: Cov Khoom Siv Kho Mob QUALITYMANAGEMENT SYSTEM CERTIFICATE
2, ISO9001: Kev Tswj Xyuas Kev Tswj Xyuas Zoo
3, IATF16949, AS9100, SGS, CE, CQC, RoHS
Zoo CNC machining impressive laser engraving zoo tshaj plaws Ive everseensofar Zoo quaity zuag qhia tag nrho, thiab tag nrho cov khoom tau ntim zoo zoo.
Excelente me slento contento me sorprendio la calidad deias plezas un gran trabajo Lub tuam txhab no ua haujlwm zoo tiag tiag ntawm qhov zoo.
Yog tias muaj teeb meem lawv yuav kho nws sai heev kev sib txuas lus zoo thiab lub sij hawm teb ceev ceev
Lub tuam txhab no ib txwm ua raws li kuv thov.
Lawv txawm pom tej yam yuam kev uas peb yuav tau ua.
Peb tau ua haujlwm nrog lub tuam txhab no tau ntau xyoo thiab ib txwm tau txais kev pabcuam ua qauv zoo.
Kuv txaus siab heev rau qhov zoo tshaj plaws los yog qhov tshiab ntawm kuv.The pnce yog qhov sib tw heev thiab cov kev pabcuam mer yog ib qho zoo tshaj plaws Ive puas tau ntsib.
Fast tumaround rabulous zoo, thiab qee qhov kev pabcuam zoo tshaj plaws rau cov neeg siv khoom nyob txhua qhov chaw hauv ntiaj teb.
Q: Kuv tuaj yeem tau txais CNC qauv sai npaum li cas?
A:Lub sij hawm ua cov hmoov txhuas sib txawv nyob ntawm qhov nyuaj, cov khoom muaj, thiab cov kev xav tau tiav, tab sis feem ntau:
Yooj yim prototypes:1-3 hnub ua haujlwm
Complex los yog ntau qhov project:5-10 hnub ua haujlwm
Kev pabcuam nrawm yog feem ntau muaj.
Q: Kuv xav tau cov ntaub ntawv tsim qauv dab tsi?
A:Txhawm rau pib, koj yuav tsum xa:
3D CAD cov ntaub ntawv (zoo dua hauv STEP, IGES, lossis STL hom)
2D kos duab (PDF lossis DWG) yog tias yuav tsum muaj kev zam tshwj xeeb, xov, lossis qhov ua tiav tiav
Q: Koj puas tuaj yeem tuav nruj nruj?
A:Yog lawm. CNC machining yog qhov zoo tagnrho rau kev ua tiav nruj kam rau ua, feem ntau nyob rau hauv:
± 0.005" (± 0.127 hli) tus qauv
Tighter tolerances muaj raws li qhov kev thov (piv txwv li, ± 0.001 "los yog zoo dua)
Q: Puas yog CNC prototyping haum rau kev sim ua haujlwm?
A:Yog lawm. CNC prototypes yog tsim los ntawm cov ntaub ntawv engineering-qib tiag tiag, ua rau lawv zoo tagnrho rau kev sim ua haujlwm, kev kuaj xyuas kom haum, thiab kev ntsuas tshuab.
Q: Koj puas muab cov khoom ntim qis ntxiv rau cov qauv?
A:Yog lawm. Ntau cov kev pabcuam CNC muab kev tsim choj lossis kev tsim khoom qis, zoo tagnrho rau ntau ntawm 1 mus rau ntau pua units.
Q: Puas yog kuv tus qauv tsim tsis pub leej twg paub?
A:Yog lawm. Reputable CNC qauv kev pab cuam ib txwm kos npe rau Daim Ntawv Pom Zoo Tsis Tshaj Tawm (NDAs) thiab kho koj cov ntaub ntawv thiab cov cuab yeej cuab tam nrog kev tsis pub lwm tus paub.
